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Solution for Scale Body Q235 with powder coating

Classification:
Cases
2019/10/30 12:36

Scale Body

 

Challenge:

 

Flatness≤1mm, the base mount for load cell.

Surface: Powder Coating Blue, adhesive force should pass the Cross-cut Adhesion Test.

No scratches

Weight: 40KG/set, too heavy for manpower handing.

Qty: 3,000 sets/month

 

Solution:

 

Introduce two robot automation welding machines, and develop an auto-reverse platform.

Invest 3 million CNY to build a Powder Coating Line.

 

Results:

 

The robot welding efficiency is 4 times more than the manual welding.

Reduce the manpower handing to save cost and reduce risks.

The new Automation Powder Coating Line can guarantee the quality, save the manpower handing cost, double the output, and shorten the delivery time from laser cutting to packaging to 5 days.

Output can be 4,000 sets/month to cover the customer’s busy season.